Brake Fluid – Brembo Racing

Upgrading brake fluid for spirited, track or racing use is easily one of the most overlooked things when thinking of upgrading any component or part of the brake system.

Brake fluid performs a very critical function as it is the “life blood” of the brake system, as it is the foundation to hydraulically transfer brake pedal effort to the brake caliper’s pistons. Brake fluid also performs a vital function of lubricating caliper piston seals Brake fluid performance (or the lack of) can directly affect brake pedal feel, pressure and consistency through the operating temperature range. It is also one the most cost effective ways to improve brake pedal consistency (avoiding spongy pedal) under high temperature use.

Dry Boiling Point – Top professional racing teams purchase brake fluid based on several variables that include but are not limited to: dry boiling point, compressibility, viscosity, pedal feel, consistency, and its ability to recover after boiling. While dry boiling point is important, a lot of performance gain can be had from a fluid which has strengths in a lower fluid compressibility.

Most of the dry boiling points* of the top racing brake fluids sold to professional motorsport teams are rated very high so to have substantial gains in fluid performance, other factors can be the focus of development.

 * NOTE: The only way to verify the exact boiling point of a brake fluid is to test it in a fluid lab as there is no industry wide standardized testing for fluid. To properly compare fluids and have accurate results: the test has to be done at the same lab, with exactly the same environment and conditions.

Compressibility/Viscosity – A brake fluid with low compressibility offers a more positive pedal feel which is more consistent during brake applications.

Recovery – The fluid’s ability to recover to its most optimal performance after boiling is a crucial factor in brake fluid performance.

Street Use – Most professional racing fluids are not suitable and/or approved for street. The Brembo LCF600+ is DOT approved and is suitable for street and track use.

Brembo Racing brake fluids are proven motorsport brake fluids with low compressibility, high boiling points, even under the highest temperatures and demanding conditions.

Brembo LCF600 Plus Typical Applications: Open Wheel, Stock Car, Rally, Endurance & Sprint GT**, Track Day

**Brembo HTC64T and LCF600 Plus are both racing brake fluids which are actively used and homologated for FIA GT3 & GTE based sports-car racing.

– Independently proven low Compressibility at severe temperatures.
– Dry Boiling Point: 316 C (601 F)
– Wet Boiling Point: 204 C (399 F)
– Exceeds requirements of U.S. FMVSS 116 DOT 4
– MSRP: $19.95 / 500mL bottle

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Brembo Racing LCF600 Plus – 500mL

– Brembo Racing fluids can be mixed with other DOT 3 and DOT 4 racing brake fluids. For the best performance, a full flush with Brembo Racing fluid must be performed.
– Brembo Racing LCF600 Plus and HTC64T must not be used in Brake systems containing magnesium parts.

Brembo HTC64T Typical Applications: Open Wheel*, Stock Car, Rally, Endurance & Sprint GT**, Track Day.

*Brembo HTC64T is one of a very few select fluids being actively used by F1 teams.

**Brembo HTC64T and LCF600 Plus are both racing brake fluids which are actively used and homologated for FIA GT3 & GTE based sports-car racing.

– Independently proven low Compressibility at severe temperatures.
– Dry Boiling Point: 335 C (635 F)
– Racing Use Only
– MSRP: $ 36.00 / 500mL bottle

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Brembo Racing HTC64T – 500mL

– Brembo Racing fluids can be mixed with other DOT 3 and DOT 4 racing brake fluids. For the best performance, a full flush with Brembo Racing fluid must be performed.
– Brembo Racing LCF600+ and HTC64T must not be used in Brake systems containing magnesium parts.

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Brembo / Sabelt – FIA WEC at Silverstone

The opening round for the 2015 FIA WEC Championship was a very close 6 hour endurance race at Silverstone which saw great results for Brembo brake equipped teams in the factory LMP and GT classes.

LMP1:

  • 1st Place: Audi Sport – Team Joest, Audi R18 E-Tron Quattro
  • 2nd place: Porsche Team, Porsche 919 Hybrid

Both Audi and Porsche LMP1 Prototypes were equipped with Brembo Racing carbon-carbon brakes.

– Brembo’s specific carbon-carbon materials can give the drivers better feedback, control and modulation over other tested materials.

Audi and Porsche LMP1 cars were also equipped with Sabelt harnesses. (Sabelt, a technology leader in safety equipment, is part of the Brembo group).

– Sabelt aluminum adjusters that Audi Sport are using were optimized using FEA (Finite Element Analysis). This process allows for maximum weight reduction without compromising on strength.

LM GTE – Pro

  • 1st Place: AF Corse, Ferrari 458 Italia
  • 2nd Place: Porsche Team Manthey, Porsche 911 RSR
  • 3nd place: AF Corse, Ferrari 458 Italia

The Ferrari 458 Italia GTE and Porsche 911 RSR is equipped with Brembo Racing cast iron brake systems (Calipers & Brake discs).

The FIA World Endurance Championship (WEC) is starting to become the leading series by many car manufacturers and their technical partners to showcase new technologies in the LMP (Le Man Prototype) & GT (Grand Touring) Classes. The FIA WEC features endurance races (including the 24 hours of Le Mans) and is a global series racing at challenging circuits in the United States, Europe, Asia and the Middle East.

Stiff competition between factory run and private customer teams in all the classes means the top teams work with only the best technical partners to have the most competitive advantage.

Photo Credits: Porsche, Audi Sport

Audi Sport R18 E-Tron Quattro

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Porsche 919 Hybrid & 911 RSR

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Brembo Racing RB340

One of the top teams participating in the FIA WEC series is Larbre Competition, one of the only teams in the world racing with the Corvette platform as a non factory effort in the top level of professional motorsport. For 2015, Larbre Competition is racing a C7.R in the FIA WEC series.

The FIA World Endurance Championship (WEC) is starting to become the leading series by many car manufacturers and their technical partners to showcase new technologies in the LMP (Le Man Prototype) & GT (Grand Touring) Classes. The FIA WEC features endurance races (6 hour races and the 24 hours of Le Mans) and is a global series racing at challenging circuits in the United States, Europe, Asia and the Middle East. Stiff competition between factory run and private customer teams in all the various classes means teams choose to work with only the best technical partners to have the most competitive advantage.

Larbre Competition won class honors with a Corvette C6.R at the 24 hours of Le-Mans in 2012 using Brembo Racing RB340 brake pads. Larbre Competition also finished the 2012 Le Mans 24 hour race without changing brake pads or loss of performance through the race.

Brembo’s RB340 material is unique in construction and the optimal performance is dictated by the energy of the brake system, not so much the disc or pad direct running temperature. This means the material offers excellent wear resistance, high initial bite, stable friction levels (the performance does not degrade as much at elevated temperatures) and good modulation in a wide range of conditions. The combination of wear resistance and high initial attack means the driver does not need to push the brake pedal as hard to achieve the same stopping power. This is easier on the driver and means a common material can be potentially used for long and short races.

Brake pads and fluid are two very small things that make a huge difference that most people overlook. Pads and fluid help fine tune brake system characteristics like initial response, fade resistance, and pedal consistency. For an endurance race such as a 24 hour race, one of the many critical factors is the wear resistance of friction materials to avoid doing brake pad or rotor changes as this can cost valuable time in the pits. If changing pads or brake discs can be avoided altogether, this is the most ideal scenario.

Photo: Brembo Racing, John Dagys/Sportscar365

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PORSCHE 911 GT3 (991): BREMBO 2-PIECE TYPE III DISCS

PORSCHE 911 GT3 (991): BREMBO 2-PIECE TYPE III DISCS

Porsche’s 911 GT3 (991) is a demanding platform on the OE brake package with unique demands (475 horsepower, over 3200 lbs curb weight, and multiple electronic braking / traction aids). The Brembo OE brakes equipped on the Porsche 911 GT3 & Turbo models are some of the most sophisticated designed for an OE application. The Porsche Brembo OE brakes utilize 6-piston aluminum fixed monobloc calipers front and 4-piston aluminum fixed monobloc calipers rear. The brake discs are heavy duty 380 x 34 mm ventilated front & 380 x 30 mm rear brake discs. The Porsche 911 GT3 brakes use a wide annulus (radial depth) front and rear pad for maximum swept area. The OE pads are also 18 mm thick front and rear which is comparable to most high performance aftermarket calipers.

Generally speaking about later model 911 platforms: The GT3 has always been more demanding on the rear brakes due to aggressive rear brake balance while the Turbo models are generally more demanding on the front brakes. While the OEM specification Porsche brakes all look similar, the caliper piston sizes, hydraulic systems and car balance can be considerably different.

There are certain limitations with the OE components on any high performance application as they are designed specifically for the car manufacturers to their requirements of comfort, wear rates in various road environments, cost and serviceability.

As the braking system’s primary function is to dissipate heat, Brembo uses purpose-designed discs in order to increase the fade resistance and thermal capacity of the system. These discs are directionally ventilated for enhanced cooling and slotted for better performance and continuously refreshing the pad surface. Brembo 2-piece discs are made up of a proprietary advanced cast-iron alloy which offers an exceptional coefficient of friction and resistance to thermal shock and fatigue.

The same Brembo Racing discs trusted every weekend in professional motorsports are also utilized in the Brembo Performance Program (GT, GT-R & Race Systems).

GMG 991 GT3 with Brembo Type III 2 piece discs. Photo Credit : GMG Racing

GMG 991 GT3 with Brembo Type III 2 piece discs. Photo Credit : GMG Racing


BENEFITS OF BREMBO 2-PIECE DISC UPGRADES:

  • OEM INTEGRATION: Brembo 2-piece disc upgrades are designed to work seamlessly with the OE calipers and systems (manufactured by Brembo for Porsche). This guarantees the utmost in safety and seamless fitment.
  • LIGHTWEIGHT: Disc assemblies include an outer iron disc with aluminum bell/hat and provide decreased corner weights to improve vehicle dynamics including handling, acceleration, and braking.
  • TYPE III SLOT PATTERN: Extensively used in professional motorsports, the Type III slot pattern offers a high initial response with excellent release characteristics.
  • HIGH THERMAL CAPACITY: Greatly improved thermal capacity and heat management over OE discs and other aftermarket discs in the market. This also improves braking performance and allows for greater longevity of the components.
  • FRICTION MATERIALS: Everything we learn by supporting top professional racing teams throughout the world goes into selecting the best brake pad options for all levels of street, track and racing use.

PACKAGES INCLUDE:

  1. Outer Brembo Type III discs (qty 2)
  2. 6061 T6 aluminum (machined from billet), hard anodized bell/hat
  3. Complete Brembo disc hardware (D-type bobbin) w/ anti-rattle springs. (Full Floating Option Available Upon Request
GMG Racing 991 GT3 Equipped with Brembo Racing discs. Photo Credit: GMG Racing

GMG Racing 991 GT3 Equipped with Brembo Racing discs. Photo Credit: GMG Racing

BREMBO 911 GT3 (991) 2-PIECE DISC OPTIONS:

FRONT BREMBO 2-PIECE DISC OPTIONS: 911 GT3 OE IRON EQUIPPED

MSRP COMPLETE AXLE SET: $1,895.00
911 GT3 Front disc specifications:

–          380 x 34 disc – Lightweight
–          Type III slot type
–          20 mm air-gap (wide air-gap for overall brake disc weight reduction)
–          72 vane ventilation
–          21 lbs – disc ring
–          23 lbs – complete 2-piece disc assembly
–          Compatible with 911 Turbo (991) Models

911 GT3 Front “High Thermal” disc specifications:

–          380 x 34 disc – High Thermal
–          Type III or Type V “Endurance” slot type available.
–          17 mm air-gap (narrow air-gap for the brake disc to have extra thermal capacity and durability under higher brake demand conditions)
–          72 vane ventilation
–          23 lbs – disc ring
–          24.5 lbs – complete 2-piece disc assembly
–          Compatible with 911 Turbo (991) Models

REAR BREMBO 2-PIECE DISC OPTIONS: 911 GT3 OE IRON EQUIPPED

MSRP COMPLETE AXLE SET: $1,895.00

911 GT3 Rear “High Thermal” disc specifications:

–          380 x 30 disc – High Thermal
–          Type III slot type
–          16 mm air-gap
–          48 vane ventilation
–          20 lbs – disc ring.
–          22 lbs – complete 2-piece disc assembly
–          Compatible with factory braking brake (e-brake)
–          Compatible with 911 Turbo (991) Models

PORSCHE 911 GT3 (991) OEM DISC WEIGHTS – FOR REFERENCE:

– Front, 380 x 34: 24 lbs
– Rear, 380 x 30: 23.4 lbs

PORSCHE 911 Turbo (991) OEM DISC WEIGHTS – FOR REFERENCE:

– Front, 380 x 34: 27.8 lbs
– Rear, 380 x 30: 24 lbs

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2015 BREMBO RACING AND PORSCHE MOTORSPORTS INVOLVEMENT:

Brembo Racing works very closely with Porsche Motorsport as a technical partner on multiple factory motorsport programs. Some of these include, but are not limited to, the 2015 spec Porsche 919 Le Mans Prototype program for the LMP class and the 911 (991) RSR for the GT Class. The 919 Hybrid is Porsche Motorsport’s latest fully factory supported effort since 2014 and features various cutting edge technologies which will eventually be carried through to road going vehicles.

LMP Class:

For 2015, to be competitive in the top prototype class, the Porsche 919 Hybrid has been re-engineered from the ground up. One of the many key changes is a Brembo Racing carbon brake package to maximize braking performance and reliability since the new 2015 model has an upgraded chassis, aerodynamics and has more power compared to 2014.

Brembo Racing Porsche 919 brake package:

Brake Calipers: Brembo Racing motorsport calipers.
Brake Discs: Brembo Racing carbon-carbon brake discs.

2015 Porsche 919 Hybrid LMP1 Car. Photo Credit: Porsche AG

2015 Porsche 919 Hybrid LMP1 Car. Photo Credit: Porsche AG

GT Class:

Porsche’s 911 (991) RSR is built to compete at the 24 hours of Le Mans and is the most sophisticated GT racing sports-car offered by Porsche Motorsport unlike the Cup Cars designed generally for customer / private teams. The 991 RSR is also specified with a Brembo Racing cast iron brake package. Teams can choose disc and pad configurations based on their individual car balance, setup, circuit and brake demand.

Brembo Racing Porsche 991 RSR brake package:

Brake Calipers: Brembo Racing motorsport calipers (6 piston – front, 4 piston – rear)
Brake Discs: Brembo Racing 380 mm and 355 mm cast iron brake discs.

Brembo is the OE brake supplier to Porsche, offering Performance upgrades for the various 991 platforms (Carrera S, GT3, Turbo models) using similar components and technology developed for professional motorsport.

MOTORSPORTS IMAGERY
Photo Credits: James Boone, Porsche Motorsport

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